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Free Resources & Fresh Perspectives on Lean Manufacturing

Brought to you by Vorne. We help world-leading manufacturers increase manufacturing productivity, cut costs, and reduce downtime. We've curated FREE top tools, tips, and resources so you can experience production efficiencies like never before.

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Lean Production

What is lean manufacturing.

The core idea of lean manufacturing, (i.e., lean production) is actually quite simple; relentlessly work on eliminating waste from the manufacturing process.

What Is Waste?

Waste is defined as any activity that does not add value from the customer’s perspective. According to research conducted by the Lean Enterprise Research Centre (LERC), fully 60% of production activities in a typical manufacturing operation are waste – they add no value at all for the customer.

The good news is that just about every company has a tremendous opportunity to improve by eliminating waste , using lean manufacturing techniques and other manufacturing best practices.

What Are Lean Manufacturing Techniques?

The techniques of lean manufacturing enable you to deliver higher quality products at significantly lower costs. Now that is something to get excited about!

It can be difficult to find reliable and well-written information about improvement techniques for manufacturing. So, our goal is to provide you with the absolute best source of easy-to-understand information for helping you improve the efficiency, effectiveness, and profitability of your manufacturing operations.

With that in mind, we have designed each lean production topic on this site to be self-contained and to stand on its own. If you want to learn about a topic, simply forge ahead and read about it. We have worked to make it particularly easy to explore the topics that are of most interest to your situation.

If you would like to connect with us, feel free to drop us a line at [email protected] .

Lean Production Is Easy

Our goal is to create learning materials that are easy to understand and easy to implement. We believe that even complex topics can be made easier and more accessible.

Lean Production Is Practical

We are realistic about what is within the reach of most teams to accomplish – and the resource limitations that we all face. We want to help you achieve quick progress.

Lean Production Is Flexible

We are not dogmatic about lean. We respect tradition and we honor heritage – but not at the expense of progress. We believe that lean should be living and adaptable.

Lean Production Is People-Focused

We emphasize the critical role of people (like you) in creating sustainable long-term change. It’s one of the under-appreciated and least-practiced aspects of lean.

Lean Production Topics

Top 25 LEAN manufacturing tools. Get started with LEAN manufacturing concepts

Explore the world of lean through this collection of 25 lean tools.

OEE waterfall chart with the OEE Loss factors

Leverage OEE to accurately measure manufacturing productivity.

The five focusing steps of the Theory of Constraints are used to identify and decrease manufacturing bottlenecks

Focus improvement efforts on the constraint to improve throughput.

Total Productive Maintenance (TPM) consists of 5S and eight supporting activities

Engage operators with a proactive approach to maintaining equipment.

Short Interval Control uses historical analysis and identifies future production risks to plan the shift

Drive improvement with quick and focused reviews during the shift.

Streamline changeover processes with the three major phases of SMED (Single-Minute Exchange of Die)

Reduce changeover times to under 10 minutes with the SMED methodology.

Additional Resources

This website is presented by Vorne. We are experts in the field of improving manufacturing productivity and our flagship product is the XL Productivity Appliance ™. Our other websites include:

OEE From Vorne

The original and best resource for learning about Overall Equipment Effectiveness.

Visit Vorne Industries

Home of our flagship product for improving manufacturing – the XL Productivity Appliance™.

WHAT YOU SHOULD DO NEXT...

1. Learn more about how our product, Vorne XL, can help you eliminate waste and significantly improve OEE.

Vorne XL is the simplest and fastest way to monitor and improve production. It's a one-time cost and takes just a day to install. And you can try it completely free for 90 days.

2. Download our FREE package of tools to supercharge your manufacturing productivity

The package includes leadership lessons, training guides, meeting and report templates, summaries of key concepts, project organizers, and more. You'll also receive our monthly newsletter for free. Unsubscribe at any time.

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  1. 5S Assignment Board Kit

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  2. What is 5S? 5S System is explained including tips on getting a 5S

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  3. 5s Implementation in the Office

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  4. 5S Assessment

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  5. 5s Recognition Board Ideas

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  6. 5S Templates Free To Print

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VIDEO

  1. 5S Methodology

  2. 5S Methodology and Tips

  3. 5S Lean Methodology

  4. What is 5S? (The Five S’s (5S) of Good Housekeeping)

  5. What is 5s methodology ?

  6. What is 5S Methodology? [DEFINITION + TIPS]

COMMENTS

  1. Master 5S Methodology: Transform Your Workplace Effectively

    Assignment 7R - These are some notes that you can use. Preview text To: Troy Brooks Subject: Career Search Greetings Mr. Brooks, Through this email, you will be able to explore three …

  2. The Ultimate Guide to 5S

    5S is a simple way to improve your workplace productivity, safety, cleanliness, output quality, and team morale. The 5S approach is rooted in lean production principles, and it is designed to be cost-effectively implemented using the …

  3. Introduction to 5S Methodology Training

    Learn what 5S methodology is all about in this fun introduction video, which is perfect for teaching lean manufacturing principles. 5S is a housekeeping practice that improves efficiency and...

  4. Master 5S Methodology: Transform Your Workplace Effectively

    Whether you run a manufacturing plant, a healthcare facility, or an office, the 5S methodology can transform your work environment for the better. In this guide, we will delve …

  5. Assignment 5s

    Assignment 5s - you can use these notes to help out with the work. you can use these notes to help out with the work. Subject. Business. 861 Documents. Students shared 861 documents in this course. Level Standard. School …

  6. 5S Activity assignment 2

    5S Activity: Application on Laptop, Email and Internship WHAT IS 5 S? 5s are the principles which are used by organizations in order that they can evaluate their company’s actual functional capability. 5S stands for the following:

  7. Warehouse 5S: The Ultimate Guide [FREE 5S Checklist …

    Warehouse “5S” is a Japanese lean philosophy based on 5 principles to create a “clean and organized” workplace/warehouse. The 5 principles/steps in warehouse 5S are: Sort. Set (in order) Shine. Standardize. …